F-250 4x4 steering box needle roller bearing upgrade

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eggman918
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F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Yesterday I started the rebuild of the steering box on my '68 F-250 4x4 it's the last original component on my truck with over 750,000 miles :eek:
After tearing it down it's not surprising it lasted as long as it did it was defiantly over built the only "weak link" is the bushings on the Pittman arm shaft
but that is an easy fix,I'm replacing the bushings with Torrington needle roller bearings. Two bearings and lip seals will run about $30.00, to do this requires that a new cover is made and the bushing bore in the housing needs to be bored out ~ .062" I thing it will take about 4 hours of machining to do. The box will even clear the ways in my 10" lathe so setup is simple :thup: as long as it lasted last time this should be a "forever fix"!
I will post blow by blow pics as soon as I'm done, bearings won't be here until next week so I'll try to get pics up to the point on reassembly this weekend :wink:
Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
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eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Here are the pics up to the point of reassembly.
box disassembled
100_2115.JPG
I have two boxes and they are different internally the top on end is smaller in Dia. and longer the bottom is larger in Dia. and shorter

100_2121.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
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eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

The cover wears to one side
100_2119.JPG
100_2120.JPG
this cover is the long shaft
100_2123.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

This is the short
100_2124.JPG
new cover for bearing vs the old for bushing
100_2132.JPG
100_2133.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Housing in lathe ready to bore for bearing Iwas wrong before when I stated that it was .062" that needed to come out it's .125" on the Dia. so .062" on a side :oops:
the bearings are a B-228 and a B-2216 the seal is a 340853 and I plan to use two one to keep oil in and one reversed to keep crap out
100_2116.JPG
I tapped out a piece of cardboard to make a pattern to shape the outside of cover
100_2131.JPG
The end result
100_2134.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
Eric46
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by Eric46 »

Very cool...nice job.
1970 F-250 4x4
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eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

The seal # I listed earlier was wrong,it will fit but it is thicker than the ones i am using.
I am using #50480-S they are .187" thick so two should fit back to back so a lip will be facing both ways.
Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Posts: 1098
Joined: Fri Nov 20, 2009 12:56 pm
Location: Paulden,AZ.

Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Now for reassembly, first here are the bearings they are the full compliment style i hope they will handle the loads best
100_2135.JPG
next is the installation tool with the short bearing on it
100_2136.JPG
the other parts clean and ready
100_2137.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

next is pressing the bearings,the short one is shown as it gives the best view but it's the same for both
100_2139.JPG
Here it is in the cover it's flush with the face and their is about 3/32" between bottom of bearing and bore
100_2141.JPG
The long bearing is flush with the bore on the inside of case
100_2142.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Posts: 1098
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Now it's time to set the position of the shaft and bearings the 1/2"-20 stud is for shaft position and thrust load. And locked in place with the jam nut.
100_2145.JPG
100_2146.JPG
100_2147.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Posts: 1098
Joined: Fri Nov 20, 2009 12:56 pm
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Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

installing the worm shaft is next the bottom race is still in the case
100_2148.JPG
Next the balls
100_2149.JPG
And the worm
100_2150.JPG
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Posts: 1098
Joined: Fri Nov 20, 2009 12:56 pm
Location: Paulden,AZ.

Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

Top balls and race
100_2151.JPG
100_2152.JPG
My box had 3 .010" shims so I went back with that amount of preload I would have liked a bit more preload bit .010" was too much so I left it as is I didn't have any material to make a new one.
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
User avatar
eggman918
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Posts: 1098
Joined: Fri Nov 20, 2009 12:56 pm
Location: Paulden,AZ.

Re: F-250 4x4 steering box needle roller bearing upgrade

Post by eggman918 »

here the worm is in and cover is sealed and tight.
100_2153.JPG
here the other shaft/cover are in place
100_2154.JPG
here it's ready to go back in truck I added a hose to the vent to keep out water during deep crossings,all my other vents are at least 48" off the ground but I never thought about the steering box :oops:
100_2155.JPG
The truck has never had as nice "feel" in the steering as it does now this project was worth the time and money :2cents:
With 2-3 hours of machine shop time to bore box and machine new cover this project is easy enough that anyone could do it...........there were no surprises in it.
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Steve

The"Filthy Beast"- '68 F-250 Crew Cab 131"W/B 4x4 4BT compounds hx30/Wh1c,5x.012" sac injectors/ZF 5/NP203-205 /3.54 44 trutrack front/60 trutrack rear on 33's. 2nd owner

"Beauty is only skin deep....Ugly is to the bone"
It is more important to understand what you don't know than what you do know,because then you can start to learn..???
"you must deal with the attaboys and the ass chewing s with your head up and looking them in the eyes" T.J.E. aka My Dad
There are only three types of people wolves, sheepdogs, and sheep. What are you?
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